Leak Detector [HELIOT 900 Series]

Leak Detector

  The HELIOT900 is our helium leak detector with; high speed pumping capability, user-friendly operation and guaranteed top performance

in all kinds of leak testing situations.

             Features

 High speed pumping capability:

 5L/s pumping speed for helium IN ULTRA flow mode.

 Tablet type controller:

 Wireless remote control is standard specification.

 Intuitive operation:

  Simple with high-definition and eye-friendly test screen.

 Various backing pumps available:

 Oil rotary vane and dry scroll pumps in different sizes.

 Mobile-friendly with maneuverable cart (HELIOT904_): Low height type is also available (HELIOT901_).

 Ease of maintenance:

Tool-free removal maintenance panel, easy internal access for maintenance and maintenance instructions built in.

 Possible to detect hydrogen as well as helium gas by vacuum method.

Applications

 Piping assemblies and separate parts.  

 Vacuum components and systems.

 

Automotive parts, air conditioning, heat exchanger parts and assemblies.

 

 Packaging for food, pharmaceuticals, etc.

 

 Flow and permeation rate measurement of helium and hydrogen.

   Leak Detector

 Leak Detector [HELIOT 900 Series]

 Features

High helium pumping speed

High helium pumping speed at 5L/s is realized by ULTRA flow mode. High helium pumping speed can make it possible to decrease back ground quickly and control stability. Increased helium introduction to the leak detector helps to detect smaller leaks even when the leak detector is used along with other pumping systems.

User friendly tablet type controller

7" tablet type capacitance touch panel controller is standard accessory and flex mount with stand. Wireless remote control function makes tablet possible to use as a handy remote control.

Simple and intuitive operation screen

Simplified but clearly recognizable test screen. Familiar symbols (■ and ) are used to start and stop testing and so it is easy to use for everybody even if it is first time use of HELIOT900 series. Clearly visible graph makes it possible to view test result.

Easy for maintenance

<Easy access for maintenance> No tool is required to take off external panels for maintenance. Internal configuration is also designed for easy maintenance. Anyone can perform maintenance without experience, follow instructions and videos on the controller.

<Cartridge type ion source> Minimum down time with quick changing of filament and alignment.

Convenient mobile cart design

This feature complies with customers input.

Slim design allows easy pass through, convenient stepper to run over bumps.

Large wheels, thick tread, foot-operated brake/covers, etc. (standard cart)

Low height cart for the HELIOT901series is also available.

The controller can be fastened on the mobile standard cart and low height cart during movement. Optional storage box is available to store the controller.

Vacuum System Diagram

5L/sec

Shorter pumping time and stable detecting performance.

5L/sec

  Work

Vacuum Chamber

 Vacuum Pump

High sensitivity and quick response time during parallel pumping.

                                       ANA Analyzer tube

TMP Turbo molecular pump

FV Fore line valve FVV Fore line vent valve

                              FP Fore and roughing pump

TV1 Test valve 1 (ULTRA flow port)

TV2 Test valve 2 (FINE flow port)

TV3 Test valve 3 (GROSS flow port)

PG Pirani vacuum gauge CAL Calibrated leak CLV Calibrated leak valve

VV Vent valve

MP Membrane pump for sniffing MS Micro separator

RV Roughing valve( * : only 904D4)

                                  PG

                               

 Model

Type

Detectable gas

Minimum detectable leak rate(4He)

901W1

Base type

Specifications 901D2 904W2

Mobile type <3.75E-12 Torr·L/sec

0.01E-11 ~ E-5 Torr·L/sec 0.01E- 9 ~ E-4 Torr·L/sec 0.01E- 7 ~ E-2 Torr·L/sec 0.01E- 7 ~ E-4 Torr·L/sec

<0.015 Torr

<0.75 Torr

<9 Torr

904D3

Dry scroll pump

250/300 L/min | 15/18 m3/h | 8.8/10.6 cfm Approx. 74 kg

650 VA

904D4

5 L/sec

Dry scroll pump

500/600 L/min | 30/36 m3/h | 17.6/21.2 cfm Approx. 96 kg

1150 VA

ULTRA 4He FINE

GROSS

2H2 FINE ULTRA

FINE

ULTRA

FINE

GROSS Fore pump Pumping speed (50Hz/60Hz)

|

|

|

|

|

<5E-12 mbar·L/sec | 0.01E-11 ~ E-5 mbar·L/sec | 0.01E- 9 ~ E-4 mbar·L/sec | 0.01E- 7 ~ E-2 mbar·L/sec | 0.01E- 7 ~ E-4 mbar·L/sec |

Leak rate display range

Inlet pumping speed for 4He

Max. connecting pressure

| 002b |

| 1b |

| 12b |

Main pump Pumping peed

Weight (including floor cart)

Dry scroll pump

90/108 L/min | 5.4/6.5 m3/h | 3.2/3.8 cfm Approx. 37 kg (Approx. 50 kg)

500 VA

Oil rotary pump

135/162 L/min | 8.1/9.7 m3/h | 4.8/5.7 cfm Approx. 77 kg

1100 VA

CE

Power consumption

Input power supply

Inlet port flange

Startup time

External interface

Language

Controller unit

Battery lasting time Operating temperature range

Operation range

Wired

Wireless

Applicable standard

*1) Applicable radio law. Tablet: Telec, CE, FCC. Main unit: Telec, CE, FCC, IC, C-TICK.

4He, 2H2

<5E-13 Pa·m3/sec

0.01E-12 ~ E-6 Pa·m3/sec

0.01E-10 ~ E-5 Pa·m3/sec

0.01E- 8 ~ E-3 Pa·m3/sec

0.01E- 8 ~ E-5 Pa·m3/sec

5 L/sec

1 L/sec

<2Pa

<100Pa

<1200Pa

Turbo molecular pump 31 L/sec

Oil rotary pump

30/36 L/min | 1.8/2.2 m3/h | 1.1/1.3 cfm

Approx. 33 kg (Approx.46 kg)

600 VA

100-120 V or 200-240 V

NW25 (ISO)

< 2 min

RS232C, RS485, analog DC, digital I/O.

English, Japanese, Korean, Simple Chinese, Traditional Chinese, German, Spanish 7inch tablet type (wireless standard: IEEE 802.11 b/g/n) (*1)

Cable length: 2m (standard), 5m (optional)

40 m (*2)

3-8 hrs (*3)

CE, IP30

10-40 °C (non condensing)

2)Non-wireless Option:If cable is connected wireless is inactive.If cable is disconnected wireless is active. *2) May change depending on operating environment. *3) May change depending on communication condition, brightness, volume, etc.

Model

Detectable gas

Minimum leak rate display range

Flw rate

Sniffing inlet port

Tube

*1) Specified length per 1m.

90*-123 1Unit of measure

2Power supply

3Power cable standard

AS9

Sniffer Method BS9

BT9

φ6mm tube fitting

4

4He

0.01E- 8 ~ E-5 Pa·m3/sec | 0.01E-7 ~ E-4 mbar·L/sec | 0.01E-7 ~ E-4 Torr·L/sec < 0.03 slm

Handy probe

1-10 m (*1)

0.01E-7 ~ E-3 Pa·m3/sec | 0.01E-6 ~ E-2 mbar·L/sec | 0.01E-6 ~ E-2 Torr·L/sec Approx. 3 slm

F: Non-SI unit

J: Japanese domestic (SI unit)

1: 100-120V

2: 200-240V

A: PSE

B: PSE without outlet

C: CCC

D: IEC

12

Protruding parts not included

F1A F2B

F2C

F2D

J1A

J2B

Unit, power supply and standard of power cable

Dimensions

5

Countersink

3

901

901__ with the low height cart

904

Controller + stand

Mounting hole for the controller stand

Uni:t mm

   Leak Detector [HELIOT 900 Series]

  Sniffer unit 2 1

Cart, Case

3

Option

Oil mist trap

Sniffer unit (Hose length specified between 1m and 10m)

1 AS unit 2 BS unit 3 BT unit

Cart, Case

        4 Low height cart for the 901 series.

Controller storage box. *Low height cart is necessary to fix this box in

5 case of the 901 series.

Carrying case for the 901 series. *The 901 series with Low height cart

  6 is not stored in this case.

Oil mist trap

7 Oil mist trap for the 904W2 Controller optional accessories

   4567

Controller optional accessories

10

89 12

8·9 Controller cable set 5m

10 Charger for the controller (Input: 100-240V) 11 Touch pen for the controller

Alarm security wire set including mounting bracket to the HELIOT, 12 excluding lock.

13 Dial combination lock including master key Printer

14 Thermal printer

Thermal printer paper: plain paper/clean room paper

Calibrated leak

15 Calibrated leak membrane type:E-7,E-8,E-9,E-10[Pa·m3/sec] 16 Calibrated leak channel type:E-4,E-5,E-6[Pa·m3/sec]

Parts

17 Manual angle type valve: NW25-NW25 18 Helium spray gun

Helium regulator (applicable only for Japanese domestic helium 19 cylinder)

20 Test chamber: φ96mm x H30mm inside dimension

                  13

            11

Calibrated leak

21

Bombing tank: φ95.5mm x H160mm inside dimension. Pressure range < 0.5MPaG

Piping (Intermediate, Tees, Cross), flexible hose, clamp, O-ring, blank flange, etc.

   Printer

141516

Interface

I/O connector set: Rec. Out, EXT. I/O.

22 Signal conversion unit for the HELIOT300 series.

      23

Power supply conversion cable: For the HELIOT700/710 series and HELIOT300 series.

 Consumable parts

 Parts

Interface

24

25

Ion source

Pirani vacuum gauge head

Micro separator

Cooling fan filter for panel.

Cooling fan filter for electrical system.

Vent line filter.

Oil mist trap element for the integrated oil mist trap for the HELIOT901W1.

Oil for oil rotary vacuum pump.

        17

20

Consumable parts

21

     19

   18

  Document

Instruction manual: CD-R, book (plain paper/clean room paper)

Certificate of calibrated leak, HELIOT

Inspection certificate of calibrated leak, HELIOT

          22 23 24 25

  Overseas Sales in Japan TEL +81-467-89-2261

USA : ULVAC Technologies, Inc.

GERMANY : ULVAC GmbH

CHINA : ULVAC (SHANGHAI) Trading Co.,Ltd. TAIWAN : ULVAC TAIWAN, Inc.

KOREA : ULVAC KOREA, Ltd.

SINGAPORE : ULVAC SINGAPORE PTE LTD

TEL +1-978-686-7550 TEL +49-89-960909-0 TEL +86-21-6127-6618 TEL +886-3-579-5688 TEL +82-31-683-2922 TEL +65-6542-2700

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TEL +63-46-437-7700 TEL +84-8-6299-8262 TEL +62-21-8990-5070 TEL +66-2-7388883 TEL +60-3-5121-4700 TEL +91-40-27007006

This catalog is subject to change without notice.

This catalog is published in order to sell this product in overseas. Please see Japanese catalog when purchasing in Japan.

1855E-2/2015020000SP

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 ULVAC, Inc. Components Division